Development of metal processing automation (3)

For the MAZATROL system with built-in expert system programming in human-machine interactive programming mode, as long as the system is to be processed and the tool material to be used, the system will automatically give the spindle speed, feed rate and other cutting according to the built-in expert library. Parameters, of course, can also be modified for cutting parameters, and the user's experience can be incorporated into the expert library. The machining wizard prediction function calculates the power load of the spindle according to the cutting conditions, and gives the total machining time and the machining time of each tool, and the ratio of the machining time of each tool to the total machining time. The programming operator can The program is further optimized according to the load and processing time of the spindle.

After inputting the shape, requirements and other information of the part to be machined, the system can automatically expand the machining path of the required tool and automatically generate the tool. The system also has the functions of 3D solid simulation processing and interference prevention. After the programming is completed, it can be performed immediately. The simulation test of the 3D solids demonstrates the correctness of the program. Since the program contains information about the tool, the 3D solid simulation is used to obtain the true machining shape. The MAZATROL system has built-in boundary conditions for the machine. The model data of the upper fixture can also realize the function of preventing interference collision. When the machine tool is manually operated, the machine tool will monitor the operation of the machine tool according to the position and boundary conditions of the space formed by the established machine tool, tool, fixture and workpiece. In the process, when it is found that there is a danger of collision, the machine will stop moving and give an alarm within the set safety distance, thus avoiding the damage caused by the interference collision on the machine tool, the tool and the workpiece.

In addition, the tool management function of the MAZATROL system can greatly shorten the preparation time of the machine tool. The monitoring function of the machine tool can keep track of the running status of the machine tool. The graphical diagnosis screen can help the maintenance personnel to eliminate the malfunction of the machine tool as soon as possible.

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