The "quality" and "intelligence" of the development of the plastic pipe industry

After 20 years of rapid development, China's plastic pipe industry has ranked first in the world in terms of overall production capacity, total output, or the number of enterprises and pipelines (including independent innovation). As an ordinary member of the manufacturing industry, what is the overall level of manufacturing of the plastic pipe industry with many “world firsts”? What is the development prospect of plastic pipes during the “13th Five-Year Plan” period? April 13-14 in Taiyuan, Shanxi At the 10th General Meeting of the Plastics Pipeline Professional Committee of the China Plastics Processing Industry Association and the 2017 Plastic Pipeline Industry Exchange Conference, the industry insiders gave the answer: the plastic pipe industry should also implement supply-side reforms, focusing on “ "Quality", with "smart" as its purpose, to promote industrial optimization and upgrading.
According to statistics from the Plastics Pipeline Committee of China Plastics Processing Industry Association (referred to as China Plastics Association Plastic Pipeline Special Committee), in the past five years, the output of China's plastic pipes has increased from 11 million tons in 2012 to 14.36 million tons in 2016. The average annual growth rate is 7.51%. Last year, the export volume of plastic pipes was 582,200 tons, a year-on-year increase of 5.87%, but the amount of foreign exchange earned continued to decline. It can be seen that the competitive pressure in the international market continues to increase.
"We have identified the theme of this year's annual meeting as 'inheritance, innovation, quality, and wisdom', which is in line with the actual development of China's plastic pipe industry. 'Inheritance' is the foundation for the development of the plastic pipe industry, and the development of the industry must inherit its advantages. And characteristics; 'innovation' is the driving force of industry development; 'quality' is the soul of industry development; 'intelligence' is the direction of industry development." Ma Zhanfeng, vice chairman of China Plastics Processing Industry Association said.
Re-recognizing the demand side of “moderately expanding”
Zhang Jianjun, chairman of the China Plastics Association Plastic Pipeline Special Committee, said that in view of the development of China's plastic pipe industry in the past five years, the total output of the industry has been steadily improved; industrial structure optimization, industry concentration has steadily increased; technological innovation and technological progress Accelerate, the proportion of market application of new products continues to increase; product quality level is gradually improved, service level is further improved; enterprise quality awareness is improved, brand building progresses; corporate environmental awareness is enhanced, and green production is actively implemented; industry comprehensive competitiveness is significantly improved The international influence continues to expand and so on. During the “Thirteenth Five-Year Plan” period, the entire industry also faced many challenges, including the problem of disorderly competition in the market. It is imperative to improve product quality; overcapacity is still a huge pressure for industry development.
“Traditional plastic pipeline 'demand side' – the real estate industry with strong dual driving force has entered the adjustment period, and the related pipeline product consumption has been significantly affected, especially for the development of production enterprises mainly based on pipeline products in the building. During the 13th Five-Year Plan period, there were more opportunities on the 'demand side' related to pipeline development.” In the view of Huang Jiawen, deputy director of the National Construction Engineering Quality Inspection Center, sea-level urban construction, urban underground integrated pipe gallery, residential industrialization and vigorous The development of prefabricated buildings will provide more market opportunities for the plastic pipe industry.
According to statistics, agricultural (including drinking water safety engineering, irrigation and drainage engineering) pipelines as well as municipal supply and drainage pipelines and building supply and drainage pipelines are still the main application areas of plastic pipelines. From the perspective of market demand and usage in 2016, agricultural applications reached 3.6 million tons, accounting for 25.1%, followed by municipal supply and drainage with 1.72 million tons and 1.44 million tons respectively, accounting for 12% and 10%.
Looking forward to the next few years, China's plastic pipe industry will still have better development opportunities, but the growth rate of the industry will further slow down, competition will further intensify, and the industrial restructuring of the industry will continue to deepen, shuffling and backward production capacity. The elimination speed will gradually accelerate, and the industry development resources will be further concentrated to enterprises with brand advantages, quality assurance and competitive strength.
Supply side upgrade smart manufacturing
At the conference, the China Plastics Association Plastic Pipeline Special Committee announced the list of units participating in the “Steel Belt Reinforced Polyethylene Spiral Corrugated Pipe Quality Assurance Alliance”, which means that the “Quality Assurance Alliance” model of China's plastic pipes is further advanced. At the exchange meeting two years ago, China's plastic pipe industry first proposed a new form of "quality assurance alliance" to unblock quality, which is a bottleneck restricting the development of the industry. After exploring the quality assurance alliance for water supply plastic pipe industry, the quality assurance alliance for gas pipelines for PE, and the quality assurance alliance for color masterbatches for plastic pipes and fittings, the quality assurance alliance model of this conference went further.
Quality assurance alliance is a new attempt and exploration of the development of the industry. At present, the quality level of plastic pipes in China's market is still uneven. The phenomenon of “cheap and low quality” still exists. The irregularity of the overall market is unfavorable to the development of the industry. The quality and efficiency of the supply system of the industry must strengthen the construction of quality brands, strengthen the construction of industry self-discipline and quality credit system, improve the quality assurance system, and at the same time cultivate the spirit of craftsmanship, accelerate the pace of “machine substitution”, increase varieties, improve quality and create The brand strengthens the concept of a century-old enterprise, establishes long-term quality and brand awareness, and does not pursue short-term improper interests with “cheap and low quality” pipeline products.
After years of development, the pipeline industry has a basic consensus on quality: 'good equipment + good materials (reasonable scientific formula) + good people + implementation of the right process = high quality products', this understanding also fits the quality system management' Six elements of people, machines, materials, law, ring, and measurement. For the quality improvement of the industry, the current increase in labor costs has forced companies to upgrade their technology in manual replacement, completing the transition from manufacturing to 'smart'. The essence of "intelligence" is also the way and means to achieve "quality." In addition to upgrading smart manufacturing, China's plastic pipe industry is also actively preparing for the development of group standards in accordance with the direction and requirements of standardization reform, in order to achieve full coverage of product standards, and to enhance product quality and application safety by strengthening standardization work. !

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