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April 13 14:10:07, 2023
Company Name; Hainan Chongkang Electromechanical Equipment Co., Ltd.
Company Address; Room 701, Building B, Shenxin International Plaza, 39 Haixiu East Road, Haikou City
Contact; Su manager mobile phone; 186-8973-5688
Telephone; 0898-36333253 fax; 0898-36333291
Rehabilitation company mailbox;
Cummins Power System Service Manual Diesel Generator Set (DF Series/PCC Parallel Control System) Chinese version of the announcement number: EA-MS-5700 (English version of the announcement number: 900-0519 7-97) Catalog chapter name page security code... .................................................. .................................................. ....... iii 1 Preface on this manual..................................... .................................................. .............1-1 Test Equipment................................ .................................................. ......................1-1 How to get service...................... .................................................. .........................1-1 System Overview.................... .................................................. ..................................1-2 Generator control function......... .................................................. ...............................1-2 2 Overview of control operations............ .................................................. .................................................2 -1 Security Considerations.............................................. .................................................. ........2-1 Operation sequence.......................................... .................................................. .................2-2 PCC Power/Standby Mode........................ .................................................. .............2-2 Front Panel................................ .................................................. ......................2-4 Function display and buttons........................ .................................................. ......................2-6 Main functions....................... .................................................. ..................................2-6 Engine Features........... .................................................. .......................................2-8 Generator function..... .................................................. ........................................... 2- 10 3 Board and Module Overview.......................................... .................................................. ..................3-1 Digital Circuit Board (A32)......................... .................................................. ..............3-3 Engine Interface Board (A31)............................... .................................................. 3-4 Analog Circuit Board (A33)................................................ ........................................3-6 numbers Display circuit board (A35).......................................... ....................................3-7 User Interface Board (A34).... .................................................. ..........................3-8 Voltage/Current Transformer (PT/CT) Board (A36)...... ..................................... 3-10 Busbar voltage mutual inductance Board (A39)............................................ ....................... 3-11 Generator Set Communication Module (A39)................. ................. ........................................ 3-12 Regulator Output Module (A37 )................................................. ............................. 3-17 Governor Output Module (A38).......... .................................................. .................. 3-18 The fastest standard detection sensor...................... .................................................. ........... 3-19 4 Troubleshooting Overview................................ .................................................. .............................4-1 Safety considerations................ .................................................. ......................................4-1 Status Indicators... .................................................. ............................................4-2 Control System Reset .................................................. ...............................................4-2 Alarm and alarm shutdown code................................................ .........................................4-3 PCC oil pressure alarm and alarm stop setting...................................... ..................... 4-13 Troubleshooting Procedures....................... .................................................. ...................... 4-14 PCC fuses.................... .................................................. ........................ 4-54 Load distribution control troubleshooting procedure ................. .................................................. ....... 4-55 i 5 Control panel maintenance and calibration overview............................... .................................................. ............................. 5-1 Circuit board removal/replacement............ .................................................. ............................. 5-1 Initial start function setting............. .................................................. .......................... 5-4 Adjustment function........................ .................................................. .................................. 5-6 Setting and calibration functions..... .................................................. ...................................... 5-8 Calibration Procedure....... .................................................. ...................................... 5-24 Accessory box control component................................................. .................................... 5-27 Engine Sensor... .................................................. ......................................... 5-40 Engine Speed ​​Sensor (MPU) installation................................................. ................ 5-44 Current Transformer (CT) Installation........................ .................................................. ..... 5-45 6 Generator Repair Generator Test..................................... .................................................. ............... 6-1 Insulation Resistance and Polarization Index Test.............................. .................................................. .... 6-2 Winding drying steps.......................................... ................ ........................................ 6-4 Generator/PCC Control Panel Isolation Type busbar setting................................................ ................. 6-4 Exciter stator.............................. .................................................. ....................... 6-5 Exciter rectifier circuit board (rotary rectifier assembly)............. ............................................. 6-6 Exciter Rotor................................................ .................................................. 6-7 Main rotor (generator magnetic field).......................................... ........................................... 6-8 Main Stator.. .................................................. .................................................. ..... 6-9 Testing Permanent Excitation Generator (PMG)................................. ....................................6-11 Generator decomposition........ .................................................. ........................................ 6-12 Generator reassembly. .................................................. ........................................ 6-21 7 Daily Fuel Tank Fuel Transfer Pump And its controller operation................................................ .................................................. ............... 7-2 Wire connection.............................. .................................................. ....................... 7-4 Fuel delivery pump motor connection................... .................................................. ................. 7-6 Test float switch assembly.............................. .................................................. .............. 7-7 8 System Initial Startup Overview.............................. .................................................. ................................ 8-1 Starting procedure............. .................................................. ........................................ 8-1 Equipment Application Review.... .................................................. .................................... 8-2 Generator set start ............................................... ........................................8-2 System Manual operation................................................ ................................................ 8- 4 System automatic operation................................................ .................................................. 8-7 Black Start Test.......................................... .............................. 8-8 Test report and acceptance....... .................................................. .............................. 8-8 On-site power system application review (diesel/600 VAC and the following)................................................ .......................... 8-9 9 Circuit Diagram Overview.................. .................................................. .......................................... 9-1 ii
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