Ten kinds of troubleshooting methods for common faults of magnetic flap level gauge
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In today's rapid development of modern industrial automation, magnetic flap level gauges have been widely used in industrial production, but in the course of everyone's use , the failure of the magnetic flap level gauge is ignored. On this issue, Jinhu Jinli Automation Instrument Co., Ltd., which has 20 years of experience in the production of magnetic flap level gauges , has summarized the following common troubleshooting methods for magnetic flap level gauges based on years of practice.
1 , observation method
Use vision, smell, and touch. In some cases, damaged components will change color, blister or burnt spots; burnt devices will produce some special odor; short-circuited chips will be hot; visible or desoldered parts can also be observed with the naked eye. .
2 , tapping pressure method
It is often encountered when the instrument is running well, which is mostly caused by poor contact or solder joints. For this case, tapping and hand pressing can be used.
The so-called "knocking" is to gently knock the board or part through a small rubber hammer or other tapping object to see if it will cause an error or a downtime. The so-called "hand pressure" is when the fault occurs, after the power is turned off, the inserted components and the plug and the seat are again pressed by hand, and then the power is turned on to try to eliminate the fault. If you find that the case is normal, and then knocking is not normal, it is best to first re-insert all the connectors and try again. If the brain is unsuccessful, you have to find another way.
3. Exclusion method
The so-called elimination method is a method for judging the cause of the failure by plugging in some boards and devices inside the machine. When the instrument returns to normal after removing a board or device, the fault has occurred there.
4, replacement method
Two instruments of the same model are required or there are enough spare parts. Replace a good spare with the same component on the faulty machine to see if the fault is eliminated.
5, comparison method
Two instruments of the same model are required and one is in normal operation. Use this method to have the necessary equipment, such as a multimeter, oscilloscope, etc. According to the nature of the comparison, voltage comparison, waveform comparison, static impedance comparison, output comparison, current comparison, etc.
6, lifting temperature method
The so-called cooling, that is, when the fault occurs, use cotton fiber to wipe the anhydrous alcohol in the part that may be faulty, to cool it, and observe whether the fault is eliminated. The so-called heating is artificially raising the ambient temperature, such as using a soldering iron to close the suspected part (be careful not to raise the temperature too high to damage the normal device) to see if the fault occurs.
7, riding the shoulder method
The shoulder method is also called parallel method. Place a good IC chip on the chip to be inspected, or connect good components (resistance capacitors, diodes, transistors, etc.) in parallel with the components to be inspected, and keep in good contact. If the fault is caused by an open circuit inside the device or If the contact is bad, etc., this method can be used to eliminate it.
8, capacitor bypass method
When a circuit produces a strange phenomenon, such as a display disorder, the capacitor bypass method can be used to determine the portion of the circuit that is likely to fail. Connect the capacitor across the power supply and ground of the IC; connect the transistor circuit across the base input or collector output to observe the effect on the fault. If the capacitor bypass input is inactive and bypasses its output and the fault disappears, it is determined that the fault is present in this stage of the circuit.
9, state adjustment method
In general, do not touch the components in the circuit before the fault is determined, especially for adjustable devices, such as potentiometers. However, if a reference is taken in advance (for example, position mark or measured voltage value or resistance value before untouched), it is allowed to be touched if necessary. Maybe after the change, sometimes the fault will be eliminated. Information from: Transmission and Distribution Equipment Network
10. Isolation method
Fault isolation does not require the same type of equipment or spare parts for comparison and is safe and reliable. According to the fault detection flow chart, the segmentation and encirclement gradually narrows the fault search range, and then cooperates with the signal comparison and component exchange methods, and generally finds the fault location.
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