Big data or will solve the grinding solution perfectly
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As the only manufacturer in the world to offer comprehensive grinding solutions, EWAG and Walter are the world's leading tool grinder manufacturers, tailored to customers with different needs. The most suitable solution.
Iwag specializes in CVD, MCD, super hard, especially suitable for forming knives and batch processing. (Ivag) launched a new laser processing machine (LASER LINE laser grinding machine) with cold light source at the EMO exhibition last year, which is a disruptive technology for the development of future tools. In addition, Ivag's universal tool grinding uses a linear motor to ensure that the accuracy remains constant throughout its service life.
On Walter's production line, the world's first high-precision tool grinder (Vision) with a length of 700 mm has been added. We have also developed a super-precision power supply for Walter's electric machine tools for machining applications in super-hard materials. Compared with the conventional technology, the processing efficiency is improved by 35%, the grinding precision is remarkably improved, and the surface burr after processing is greatly reduced. On the other hand, a high-efficiency tool grinder VISION with five CNC axes is also a linear motor. Radial runout can reach about 2μm.
In addition, Schleifring has introduced an economical grinding machine for tool manufacturers in the early stages of development, which greatly enriches the product line. In my opinion, the inspection equipment after tool machining can use laser contour scanning to quickly and completely scan the parameters of a tool and directly convert it into processing software. Software is also being continuously developed to make its application functions more complete. The appearance of the Schleifring machine is the latest streamlined design, dazzling and modern. This trend design shows that Schleifring is not only the manufacturer of high-precision machine tools, but also the pioneer of machine tool trends. Good products also need a strong sales team and application service team. We advocate "customer-care" to give customers the most sincere care.
2. At present, the global tool grinding machine technology is developing very fast. Please talk about your development status and future of tool grinding machine.
End users are demanding individualization, humanization, and mass production without reducing the quality requirements and reducing the processing rhythm. Such a development direction will inevitably bring new materials and composite materials to different fields. We need to In the case of existing process databases, a more robust database is available for long-term development. Get it out of the way and provide a reference for Schleifring to find a more complete grinding solution.
3. What are the effective measures for your company's long-life, high-quality, flexible, and automated tool grinding machines, and which targeted products are available at the right time?
On all product lines of Walter and EWAG, robots (Robort) cover 80% of the product, fully improving efficiency and ensuring high precision. With the continuous pursuit of the miniaturization of the products, we have made continuous improvement in the life of the tools and the improvement of the precision of the tools. Walter and Iwag's full range of products, almost all of the world's most advanced no-screw-driven linear motor technology, not only in the high-precision grinding of the tool has a qualitative leap, but also in roughness, There is a great improvement in brightness and the like. If the traditional ball screw and linear motor are separately driven and compared, the latter can withstand more spindle rotation under the condition that all parameters of the grinding wheel, material and cutting fluid are not adjusted and the cutting procedure is guaranteed. It can keep the precision at about 2μm for a long time. After the roughness and precision are improved, combined with the subsequent advanced coating and other processes, the tool life can be increased by more than 50%. In addition, domestic grinding wheel manufacturers have also conducted in-depth technical discussions, hoping to find improved methods for new materials and new grinding processes. Although we are not a manufacturer of grinding wheels, we have a number of grinding data that can guide grinding wheel manufacturers in the improvement of production processes and support drive system manufacturers in terms of grinding process, precision and durability.