Nitrogen sealing valve working principle and fault repair

There are two forms of nitrogen seal in the tank are in normal operation, the two forms of nitrogen nitrogen source pressure are nitrogen nitrogen cylinder, nitrogen pressure is high, but the nitrogen pipeline is thin, there is no pressure reducing valve, and Direct access to self-nitrogen valve, self-nitrogen valve with automatic pressure regulating function, there is no need to set in the front of the pressure reducing valve, the nitrogen tank seal pressure is very low, we control the ± 500pa, for the storage tank protection One type is through the self-operated nitrogen seal valve installed on the top of the tank to close the nitrogen valve to control the nitrogen valve is also provided by the self-regulating valve manufacturers, nitrogen valve is the role of self-regulating valve Valve work to play a safety role, when the pressure is too high, such as when the tank pressure at +500 Pa, although the nitrogen valve to stop nitrogen, but when the tank continues to enter the material, the tank pressure rise, the storage The contents of the tank through the nitrogen valve to vent gas to maintain the gas pressure in the tank maintained at + 500pa, so that the tank does not overpressure, we do not set safety valve, but by the nitrogen valve control, When tank pressure will be below -50 0pa, self-regulating valve into the nitrogen tank pressure will not be too low. There is also a form of self-regulating valve with a double seal of the respiratory groove supporting the tank pressure is also controlled ± 500pa, the basic working principle Ibid, when the pressure reaches +500 Pa, the gas inside the tank break through the respiratory groove of water Sealed, maintaining the pressure inside the tank does not exceed +500 Pa, when the pressure inside the tank is too low, on the one hand self-regulating valve action to supplement nitrogen to the tank to maintain nitrogen pressure is not too low, in case of self-regulation When the valve fails, another water seal in the breathing chamber plays a role. The outside air breaks through another water seal and enters the storage tank to keep the pressure of the storage tank low to -500 Pa, avoiding the disadvantages of the storage tank. No safety valve. The above form, that is to prevent the overpressure caused by the positive pressure of the storage tank, avoids the possible abuse of the stored tank due to negative pressure of the storage tank, and ensures the safety of the storage tank. Failure analysis and treatment (1) a large aromatic device drive early found 24 nitrogen sealing valve are not working properly. Check the demolition of the valve and found that the nitrogen valve air valve, the main valve and the two valve chamber wall and so stained with a thick layer of dirt, after wiping, grease can be used normally. At the valve seat also found some of the welding slag led to rust within the pipe after the drive, the residual debris and so on nitrogen blowing nitrogen into the valve, so that the main valve can not be returned to the valve seat. (2) Catheter blockage. If the pressure guiding tube is blocked, there is no feedback signal from the nitrogen sealing valve, which will cause the nitrogen to be constantly replenished to the tank. Follow the steps shown in Figure 3 to check whether this is the reason. (3) spring stretch smaller. If the pilot valve, the main valve and the two spool chamber is not dirty, and the pilot pressure pipe is not blocked, check the spring force of the small spring below the pilot valve, if the stretch is reduced, will make the nitrogen valve keep replenishing . The spring can be stretched to increase its elasticity. (4) seal damage. Pneumatic valve in the work process more frequently. So that the ring is often subject to the impact of the valve seat, resulting in wear or tear seals, can not play the role of sealing, sealing ring can be replaced. (5) control air inlet and air outlet outlet anti-installed. This is a product quality problem. Combined with the working principle of nitrogen valve, you can make judgments.

Check Valves

A ball check valve is a check valve in which the closing member, the movable part to block the flow, is a spherical ball. In some ball check Valves, the ball is spring-loaded to help keep it shut. For those designs without a spring, reverse flow is required to move the ball toward the seat and create a seal. The interior surface of the main seats of ball check valves are more or less conically-tapered to guide the ball into the seat and form a positive seal when stopping reverse flow.

Ball check valves are often very small, simple, and cheap. They are commonly used in liquid or gel minipump dispenser spigots, spray devices, some rubber bulbs for pumping air, etc., manual air pumps and some other pumps, and refillable dispensing syringes. Although the balls are most often made of metal, they can be made of other materials, or in some specialized cases out of artificial ruby. High pressure HPLC pumps and similar applications commonly use small inlet and outlet ball check valves with both balls and seats made of artificial ruby, for both hardness and chemical resistance. After prolonged use, such check valves can eventually wear out or the seat can develop a crack, requiring replacement. Therefore, such valves are made to be replaceable, sometimes placed in a small plastic body tightly-fitted inside a metal fitting which can withstand high pressure and which is screwed into the pump head.

There are similar check valves where the disc is not a ball, but some other shape, such as a poppet energized by a spring. Ball check valves should not be confused with Ball Valves, which is a different type of valve in which a ball acts as a controllable rotor to stop or direct flow.

A diaphragm check valve uses a flexing rubber diaphragm positioned to create a normally-closed valve. Pressure on the upstream side must be greater than the pressure on the downstream side by a certain amount, known as the pressure differential, for the check valve to open allowing flow. Once positive pressure stops, the diaphragm automatically flexes back to its original closed position.

A swing check valve or tilting disc check valve is check valve in which the disc, the movable part to block the flow, swings on a hinge or trunnion, either onto the seat to block reverse flow or off the seat to allow forward flow. The seat opening cross-section may be perpendicular to the centerline between the two ports or at an angle. Although swing check valves can come in various sizes, large check valves are often swing check valves. The flapper valve in a flush-toilet mechanism is an example of this type of valve. Tank pressure holding it closed is overcome by manual lift of the flapper. It then remains open until the tank Drains and the flapper falls due to gravity. Another variation of this mechanism is the clapper valve, used in applications such firefighting and fire life safety systems. A hinged gate only remains open in the inflowing direction. The clapper valve often also has a spring that keeps the gate shut when there is no forward pressure. Another example is the backwater valve (for sanitary drainage system) that protects against flooding caused by return flow of sewage waters. Such risk occurs most often in sanitary drainage systems connected to combined sewerage systems and in rainwater drainage systems. It may be caused by intense rainfall, thaw or flood.

A stop-check valve is a check valve with override control to stop flow regardless of flow direction or pressure. In addition to closing in response to backflow or insufficient forward pressure (normal check-valve behavior), it can also be deliberately shut by an external mechanism, thereby preventing any flow regardless of forward pressure.

A lift-check valve is a check valve in which the disc, sometimes called a lift, can be lifted up off its seat by higher pressure of inlet or upstream fluid to allow flow to the outlet or downstream side. A guide keeps motion of the disc on a vertical line, so the valve can later reseat properly. When the pressure is no longer higher, gravity or higher downstream pressure will cause the disc to lower onto its seat, shutting the valve to stop reverse flow.

An in-line check valve is a check valve similar to the lift check valve. However, this valve generally has a spring that will 'lift' when there is pressure on the upstream side of the valve. The pressure needed on the upstream side of the valve to overcome the spring tension is called the 'cracking pressure'. When the pressure going through the valve goes below the cracking pressure, the spring will close the valve to prevent back-flow in the process.

A duckbill valve is a check valve in which flow proceeds through a soft tube that protrudes into the downstream side. Back-pressure collapses this tube, cutting off flow.

A pneumatic non-return valve.

Multiple check valves can be connected in series. For example, a double check valve is often used as a backflow prevention device to keep potentially contaminated water from siphoning back into municipal water supply lines. There are also double ball check valves in which there are two ball/seat combinations sequentially in the same body to ensure positive leak-tight shutoff when blocking reverse flow; and piston check valves, wafer check valves, and ball-and-cone check valves.

Check Valves, Water Check Valves, Brass Check Valves, Sanitary Check Valves

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